•    Thread Breaks - Causes:  incorrect needle, burrs in needle eye, hook or throat plate, machine threaded incorrectly, incorrect needle bar height, tension adjustment needed, bent needle, machine needs lubrication, lint buildup, incorrect digitizing causing design to be too dense in an area, need for a silicon spray due to friction caused by thick fabrics or fabrics with treatments, pooling of thread which causes portions of the spool to wind off improperly.
•    Needle Breakage - Causes...
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If you have ever had problems with stitches that come out after you've trimmed thread tails or jump stitches, check the design on screen.

Zoom in and look at your "tie off" or "lock stitches" at the end of the letter, design or colour change. Sometimes they're non-existent, which explains why the raveling is taking place.

Often they are placed one on top of the other, so what you really get is a knotted thread extending from the fabric and design. It's all too easy to clip this off, plus, it d...
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